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High-speed printing, slotting, die-cutting, gluing, and packaging integrated production line

CNC control system, fault display, production control, remote maintenance available.

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  • Product Description
  • Uses and Features

    ◆ CNC control system, fault display, production control, and remote maintenance.

    ◆ Automatic detection and positioning system, fast panel drive system, and quick order changes.

    ◆ Wide dust collection box, anti-static device, central dust collection, pressure resistance protection, and complete dust collection.

    ◆ Suction wheel box transmission, transmission uses alloy steel precision ground gears to ensure accuracy and longevity.

    ◆ Double-seat "forming, slotting", precise guide ruler wheel system, explosion-proof wire, good folding and forming effect.

    ◆ "Up and down" high-speed paper stacking and recycling system, protecting the printed surface from scratches and improving production efficiency.

    ◆ Electrical components and transmission bearings use international brands and have passed European CE certification.

    Introduction to Carton Parts

    Paper Feeding Section

    ◆ Leading-edge paper feeding method, the air volume can be adjusted according to the degree of cardboard bending to ensure smooth paper feeding. Mechanical or German servo type optional.
    ◆ Main motor start protection device, the main machine cannot start if the machine is not fixed.
    ◆ Continuous or intermittent paper feeding
    ◆ Double feed rubber rollers, rubber rollers have anti-overpressure grooves to reduce flattening of the incoming cardboard.
    ◆ Electric digital control of the left and right baffle positions. (Pneumatic automatic alignment can be added) Rear baffle box electric adjustment, front baffle gap manual synchronous adjustment.
    ◆ Dust removal device, dust removal brush and suction fan can remove dust from the surface of the cardboard. Dust removal vents can be adjusted sectionally according to the size of the cardboard.
    ◆ Electronic counting can set the production volume, and an alarm will be triggered when the set production volume is reached. (If touch screen control is selected, the production volume can be directly displayed on the touch screen)

    Printing Section

    ◆ Quick plate changing device, when loading and unloading printing plates, the foot switch electrically controls the forward and reverse rotation of the plate roller.
    ◆ Printing phase adjustment uses PLC and electric digital input 360-degree adjustment, phase motor inverter control, adjustable during shutdown and operation.
    ◆ Printing phase lateral adjustment uses PLC and electric digital adjustment, adjustment range 10mm.
    ◆ Printing phase fixing device, pneumatic braking mechanism, when unit separation adjustment or cleaning, the braking mechanism limits the gear rotation, keeping the original gear position fixed point.
    ◆ The anilox roller uses a pneumatic lifting device that matches the paper feeding system (when feeding paper, the anilox roller automatically drops in unit order, and automatically picks up in unit order when paper feeding stops).
    ◆ Pneumatic diaphragm pump inking, automatic circulation, water washing.
    ◆ Scraper memory function, after cleaning the printing plate can return to the original printing position.

    Die-cutting Section

    ◆ Rubber pad roller mechanical spiral lateral movement, movement distance is 40mm.
    ◆ Die-cutting roller phase uses PLC and electric digital 360° adjustment, phase motor frequency control, adjustable during shutdown and operation.
    ◆ Die-cutting roller lateral movement uses PLC and electric digital input adjustment, adjustment range ±10mm.
    ◆ The gap adjustment between the rubber pad roller and the die-cutting roller uses a self-locking structure and is equipped with a pneumatic cylinder for large-range rapid adjustment, reducing rubber pad damage and increasing rubber pad service life.
    ◆ Paper feeding roller gap adjustment uses a self-locking structure.
    ◆ Differential compensation device, which allows the pressure roller to slide with the plate roller, so that the surface speed of the rubber pad roller is controlled by the die, so that the die-cut carton and the die shape are completely consistent.
    ◆ The machine is equipped with a pressure sensitive glue correction device, which can be used repeatedly after multiple adjustments of the pressure sensitive glue.

    Folding Unit

    ◆ Extended high-strength folding box bridge arm, ensuring folding box accuracy and high-speed stability.
    ◆ Linear guide synchronous horizontal movement system, middle high-strength bridge support, stable and precise displacement.
    ◆ Elastic guide pressure wheel system, adjustable gap, protection against clamping pressure loss effectively solves the problem of paper jams.
    ◆ Folding and shaping guide wheel system, navigation pole assistance, upper and lower belt clamping and guiding, good folding and shaping effect.
    ◆ Rear suction belt transmission, two sides independent motor drive derailing device, effective correction.

    Counting and Output Unit

    ◆ "Up and down" collection system, effectively protecting the printed surface from scratches, and high production adaptability.
    ◆ High-frequency box correction, fan assisted paper dropping, pneumatic pushing, and cycle transmission.
    ◆ Multi-servo drive control high-speed counting stacking and recycling system, high production efficiency guarantee.
    ◆ Conveyor belt output, paper pressing roller path assistance, electric control of paper output gap.
    ◆ Electric adjustment of the lateral movement of the counting output unit.

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